Quality Engineer @ Autotech Corporation
Results-driven Automotive Quality Engineer with 5.7+ years of experience in managing product and process quality for Seating Systems, BIW, Armrest Assemblies, Chassis assemblies, and EV Vehicle components.
Expert in Quality Assurance systems aligned with ISO 9001: 2015, IATF 16949, with strong hands-on experience in 8D problem solving, root cause analysis, CAPA, and supplier quality management, ensuring timely resolution of customer complaints and zero-defect delivery.
Demonstrated success in leading cross-functional teams and improving plant performance through Lean Manufacturing, Kaizen, and Poka-Yoke implementation, defect reduction, process optimization, and quality improvement resulting in enhanced productivity, reduced cycle time, and measurable cost savings.
Skilled in PQCDSM management, manpower optimization, and end-to-end quality control, with deep process knowledge in MIG, robotic, spot and projection welding, sheet metal assemblies, powder coating, plating, and plastic injection moulding .
To prepare, maintain and analysis like rejection and taking appropriate action to
reduce.
Performed fixture health checkups and prepared reports, reducing fixture-related
defects and improving line efficiency.
Perform the quality related activity in sap portal.
Correction / suggests modification / improvements in the manufacturing process
and fixture.
Product knowledge training to respective operators & Inspector.
System by pass details, POKA-YOKA verification daily basis.
To carry out analysis of defects on daily / weekly / monthly basis and its
recording and follow-up for corrective actions.
Ensure product identification and traceability requirement as per customer
requirements.
Verified process parameters using weld checker equipment and
prepared detailed inspection reports to ensure weld quality
compliance.
Conducted Red Bin Meetings for rejection analysis at in-house.
Building solid PFD, SOP, WI, Quality Alert (OPL) etc. and reviewing from time to
time keeping update. PPAP, MIS reporting
Monitoring and reduction inhouse and customer PPM and defects.
Attending the product related issues to give timely resolution at customer end.
Performing the Gemba walks, internal process audits, dock audits
Overall responsible for Quality functions throughout the Plant.
Maintain daily quality reports, inspection records, and documentation as per QMS
Responsible for planning, scheduling, monitoring & control of Quality.
Ensure focus on customer requirements throughout the organization.
Control on quality gate inspection, record keeping & Daily analysis.
First piece, Last piece, incoming child parts inspection & make it record.
Responsible for Data collection (rejection/rework data) and analysis on daily
shift basis.
Maintain details in ERP System regrading Quality Assurance And Quality
Control.
Responsible for preparing calibration schedule, maintaining calibration
status, records & for verification of the activity of the same.
Make Quality plan at all stages of development.
Involved in ( 2nd Row Entire seat structure ) Development & PPAP activity including
child parts.
Excellently analysis the process problems, find their root cause & take
counter measure
Preparing packaging document as per requirement of customer and get signed
off from customer.
Score Calculation Month Wise & Analysis of line rejection parts & Defects &
Further Action. (COPQ)
Knowledge of preparation of PPAP Documents (FPI, PSW, PFD, Control Plan,
PFMEA, Layout Inspection, other customer supporting documents (8 D & 7QC )
Managing all activities related to Quality Control Processs (IQC, IPQC and FQC).
And final inspection for critical parts.
Handling the manpower at Final Inspection Stage.
Maintained in-process quality checks and reduced rework.
Pannel checking & checking gauge record as per requirement.
Responsible for planning, scheduling, monitoring & control on quality.
Preparation of work instruction, quality alert & SOP
Good understanding to achieve the shift quality inspection targets, rejection
details, and defects free inspection.
Monitoring &Implementation5' shopfloor.
Handling Process Quality, Product Quality, Line issues, and quality Line rejections.
Sample Inspection for child and filling check sheets activity (incoming quality for
child parts).
Knowledge of preparation of quality Documents & customer supporting
documents.
Making Incoming Control Plan.
Responsible for QMS Documentation & Record Retention.
Calibration of gauge and measuring instrument as per the schedule and take follow
up for the same.
Directed day-to-day Quality & operations including planning, quality checks,
manpower allocation, safety, and audits.
Responsible for Handle Customer Complaints, register complaints and analyze
complaints give acknowledgement to each complaint and Send Action Plan/8D Report
to customer.
Coordinated with production, maintenance, and supplier teams to resolve quality
issues and ensure smooth operations.
Involved in ( 2nd Row Entire seat structure ) Development & PPAP activity including
child parts.
Performed fixture audits and PLP validation, ensuring zero mismatch between layout
standards and shop-floor execution.
Responsible for Daily Documentation & Record Retention.
Trained and guided team to minimize defects, reduce Process downtime, and
enhance productivity through optimal utilization of man, machine, and material.
Reviewed rejections and quality issues daily in CFT meetings and
implemented corrective actions.
Performing and preparing reports for the Macro Etching Test (weld inspection).
Led cross-functional teams for problem-solving and continuous improvement.
Monitored in-process quality and reduced defects through continuous improvement
initiatives.
Drive process improvements and cost-saving initiatives.
Plan and Execute Process Audit, Product Audit, Dock Audit.
Prepare the internal monthly rejection analysis report with action of product non 6.