Field Engineer

Job Purpose

Responsible for maintaining in-process quality, reducing rejection and PPM, handling customer complaints, conducting quality audits and driving continuous improvement in plastic injection moulding processes.

Key Responsibilities

• Monitor and ensure in-process and final product quality.
• Control and reduce in-house rejection and PPM.
• Conduct First-Off, Patrol and Process Inspections and maintain control charts.
• Ensure production processes follow Control Plan, FMEA, AIS and Standard Manufacturing Procedures.
• Identify process abnormalities and take immediate corrective action.
• Raise and close Non-Conformance / Defect Information Sheets.
• Handle customer complaints and prepare 8D / G8D / QRQC / CAPA reports.
• Conduct Process Audits and Product Audits and ensure closure of audit findings.
• Coordinate with Production, Engineering, Maintenance and other CFT members for quality improvement.
• Implement Poka-Yoke, Kaizen and other continuous improvement initiatives.
• Support PPAP, FMEA, MSA, SPC and revalidation activities.
• Conduct rejection reviews with management and prepare quality reports.
• Train and improve the skills of quality inspectors and operators.
• Support customer and certification audits, including IATF-related activities.
• Monitor supplier quality issues and coordinate SCAR/corrective actions where required. 

Required Skills

• Plastic Injection Moulding Quality
• In-Process Quality Assurance
• PPM & Rejection Reduction
• Customer Complaint Handling
• 8D / G8D / QRQC / CAPA
• PFMEA / Control Plan
• PPAP
• SPC / MSA
• Poka-Yoke / Kaizen
• Process & Product Audit
• Problem Solving
• Supplier Quality
• MS Excel / PowerPoint
• ERP/EMPRO exposure preferred 

Ideal Candidate

Candidate should have strong hands-on experience in automotive plastic injection moulding, with the ability to independently handle process quality, customer complaints, PPM reduction, audits and corrective actions.